Cylindrical Battery Module PACK Automatic Production Line

Applicable cell model: 18650, 21700, 26700, 32700, 32140, etc.

The Battery Pack PACK Automation Line is a state-of-the-art production system designed for efficient and precise assembly of battery modules and packs. It integrates advanced robotics, automated conveyors, and precision welding systems to ensure high-quality output. Key equipment includes automated cell sorting, module assembly, welding, and testing stations, all controlled by a centralized MES system.

This line is widely applicable in the production of battery packs for electric vehicles (EVs), energy storage systems (ESS), and consumer electronics. It enhances production efficiency, reduces labor costs, and ensures consistent product quality, making it ideal for high-volume manufacturing in the battery industry.

Pengjin Technology's battery module PACK line integrates advanced laser welding technology, informatization and intelligent management systems, and smart sensing detection technology, providing an efficient, precise, and reliable solution for lithium battery manufacturing. Below are our core highlights and advantages:

1. Laser Welding Technology:

- Welding Speed: Up to 80-100mm/s, far exceeding traditional welding methods, significantly improving production efficiency.

- Welding Precision: Small focal spot diameter, welding precision of ±0.2mm, ensuring high consistency of battery components.

- Weld Strength: Weld strength is 30% higher than traditional welding, ensuring the safety and durability of battery packs. 

- Automation Level: Integrated with machine vision technology, enabling automatic detection and efficient production, with a yield rate of up to 99.5%. 

2. Informatization and Intelligent Management (MES System):

- Production Efficiency: Automation rate ≥95%, production cycle ≤15 seconds/group, increasing capacity by over 30%. 

- Data Traceability: Supports full-process forward and reverse traceability, with real-time access to station data, material consumption, and operation records, ensuring production transparency.

- Process Flexibility: Supports automatic switching of multiple product models and flexible configuration of process parameters to meet customized production needs.

3. Smart Sensing Detection Technology:

- AI-Guided Detection: Real-time detection of operator actions through AI vision systems, reducing human errors and improving operational accuracy.

- 3D Vision Bolt Tightening: Utilizes infrared 3D vision technology to ensure bolt tightening sequence and torque accuracy, with assembly pass rate increased to 99.8%.

- Leak Testing: Integrated with high-precision leak testing equipment, improving detection efficiency by 20% and ensuring the sealing performance of battery packs.

4. Economic Benefits and Flexibility:

- Cost Savings: Compared to traditional production lines, energy consumption is reduced by 20%, saving over 150,000 RMB annually in electricity costs.

- Customized Production: Supports multiple battery types and specifications, flexibly adapting to customer needs, with easy upgrades and expansions.

Pengjin Technology's module PACK line, with efficiency, intelligence, and reliability at its core, empowers lithium battery manufacturers to achieve cost reduction, efficiency improvement, and intelligent manufacturing upgrades!