Electrode Single/Double Layer High-Speed Extrusion Coating Machine Supplier & Factory in United Kingdom

Electrode Single/Double Layer High-Speed Extrusion Coating Machine

Engineered for high-precision, high-throughput electrode production — the cornerstone of every lithium-ion battery gigafactory in the United Kingdom.

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Dual-Layer Simultaneous Coating

Single-pass simultaneous coating of both active layers dramatically increases throughput and reduces per-cell production cost — critical for UK gigafactories targeting GWh-scale output.

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±0.5 µm Coating Uniformity

Proprietary extrusion die technology achieves sub-micron coating thickness uniformity across the full web width, ensuring consistent electrode performance and energy density.

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High-Speed Web Transport

Servo-controlled tension management and precision roll-to-roll drive systems support line speeds exceeding 80 m/min without compromising coating quality or web stability.

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NMP Solvent Recovery Integration

Built-in compatibility with Pengjin's NMP distillation and recycling systems dramatically reduces solvent emissions — meeting UK Environment Agency standards and REACH compliance requirements.

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Real-Time Thickness Monitoring

Integrated inline beta-ray or X-ray thickness gauges provide closed-loop feedback, automatically compensating for viscosity changes and maintaining target coat weight across entire production shifts.

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Smart PLC & Industry 4.0 Ready

Full SCADA/MES integration with OPC-UA protocol enables remote monitoring and predictive maintenance — aligning with the UK's Made Smarter digitalisation initiative for manufacturing.

The United Kingdom Battery Manufacturing Market

The United Kingdom is undergoing one of the most significant industrial transformations of the 21st century. Driven by the government's ambitious Net Zero Strategy and the mandated phase-out of new petrol and diesel vehicles by 2035, demand for lithium-ion battery production capacity has surged at an unprecedented pace.

Projects such as the Nissan EV36Zero gigafactory cluster in Sunderland, the Britishvolt / Recharge Industries facility in Northumberland, and a pipeline of other announced gigafactories across the Midlands and South Wales are collectively targeting over 100 GWh of annual battery production capacity by the end of this decade.

Electrode coating sits at the heart of every cell manufacturing line. The quality, speed and reliability of the extrusion coating process directly determines the energy density, cycle life and safety of every battery cell produced — making the selection of the right coating machine supplier a mission-critical decision for every UK battery manufacturer.

£40B+

UK EV & Battery Investment Pipeline

100GWh

Target Capacity by 2030

2035

ICE Vehicle Phase-Out Deadline

12+

Planned UK Gigafactories

🏭 Sunderland & North East England

Home to the Nissan EV36Zero hub and a growing cluster of cell component suppliers. High demand for high-speed electrode coating lines capable of serving automotive-grade quality requirements.

⚡ South Wales Energy Region

Leveraging existing automotive manufacturing heritage and ports infrastructure, South Wales is attracting battery-grade materials producers and cell assembly investments, creating demand for precision coating equipment.

🔋 Midlands Manufacturing Belt

The traditional heart of UK automotive production is re-tooling for EV components. Multiple OEMs and Tier-1 suppliers are investing in in-house electrode production, requiring scalable coating machinery solutions.

🌿 Scotland Green Energy Corridor

Scotland's ambitious renewable energy programme is driving demand for grid-scale energy storage systems, creating new customers for battery cell producers and their equipment suppliers across the electrode coating supply chain.

Localised Application Scenarios in the UK

From automotive gigafactories to grid storage — Pengjin extrusion coating machines deliver performance across the full spectrum of UK battery applications.

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Automotive EV Battery Gigafactories

High-speed double-layer extrusion coating for NMC and LFP automotive pouch and prismatic cells. Supports line speeds required for GWh-scale output aligned with UK car manufacturer EV transition timelines.

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Grid-Scale Energy Storage (BESS)

Electrode coating for large-format LFP cells used in grid-stabilisation BESS projects across the UK, supporting National Grid ESO's ambition of a zero-carbon electricity system by 2035.

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Electric Bus & Commercial Fleet

Coating lines for high-capacity cell production serving the rapidly growing UK electric bus market and last-mile electric commercial vehicle segment, including depot charging energy storage.

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Marine & Offshore Energy

Specialist electrode production for maritime battery systems powering hybrid ferries on Scottish island routes and offshore wind platform auxiliary power units along the UK coastline.

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Medical & Critical Infrastructure

Precision single-layer coating for high-reliability cells used in NHS emergency power systems, medical devices and critical data-centre UPS applications across the United Kingdom.

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Aerospace & Defence

Ultra-precise extrusion coating for aerospace-grade solid-state and semi-solid cells in development at UK defence primes and advanced materials research institutes.

Technical Specifications Overview

Key performance parameters of Pengjin's Electrode Single/Double Layer High-Speed Extrusion Coating Machine series.

Parameter	Single Layer Model	Double Layer Model
Coating Mode	Extrusion (slot-die)	Simultaneous dual-slot extrusion
Max Line Speed	Up to 60 m/min	Up to 80 m/min
Substrate Width	300 – 800 mm	300 – 800 mm
Coating Thickness	30 – 300 µm (wet)	30 – 300 µm per layer (wet)
Thickness Uniformity	±0.5 µm	±0.5 µm per layer
Drying System	Multi-zone hot-air oven	Multi-zone hot-air oven (extended)
NMP Recovery Rate	≥95%	≥95%
Tension Control	Full servo closed-loop	Full servo closed-loop
Control System	PLC + HMI + MES interface	PLC + HMI + MES interface
Compliance	CE, ISO 9001	CE, ISO 9001

Industry Development Trends in the UK & Global Market

Understanding the forces shaping electrode coating technology helps UK manufacturers stay ahead of the competition.

Dry Electrode & Semi-Solid Coating Innovation

UK research institutions including the Faraday Institution and University of Oxford are advancing dry and semi-solid electrode coating processes that eliminate NMP entirely. Pengjin's modular platform is engineered to evolve alongside these next-generation chemistries.

Increasing Cell Format Diversity

The UK market is seeing simultaneous demand for cylindrical (4680 format), pouch and prismatic cells. High-speed extrusion coaters with rapid format-change capability reduce time-to-market for manufacturers serving multiple OEM customers.

Gigafactory Scale-Up Pressure

As UK gigafactories move from pilot to mass production, the demand for wider-web, higher-speed coating lines is acute. Double-layer simultaneous coating machines are increasingly the standard for new production lines targeting >20 GWh annual capacity.

Sustainability & Circular Economy Legislation

The UK's new Battery Regulation (aligned with EU Battery Regulation post-Brexit) imposes strict requirements on carbon footprint, recycled content and solvent emissions. Pengjin's integrated NMP recovery systems help UK customers achieve regulatory compliance from day one.

Digital Twin & AI-Driven Process Optimisation

UK manufacturers are embracing Made Smarter principles. Coating lines with embedded sensors, real-time data analytics and AI-driven thickness control are becoming a competitive necessity rather than a premium option.

Localised Supply Chain Development

Post-Brexit supply chain resilience strategies are driving UK battery manufacturers to favour equipment suppliers with strong international support networks, comprehensive after-sales service and UK-based technical teams.

Why Choose Pengjin Technology as Your UK Supplier

More than a machine manufacturer — a strategic technology partner for your UK battery production ambitions.

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13+ Invention Patents

Proprietary extrusion die, tension control and NMP recovery technologies, backed by a portfolio of invention patents and over 50 utility model registrations.

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End-to-End Line Solutions

From electrode coating through calendering, slitting and NMP recovery — Pengjin delivers complete electrode production line solutions, reducing integration risk for UK customers.

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Global Export Experience

Equipment shipped to battery manufacturers across Europe, Asia and North America. Full CE certification and compliance with British and EU technical standards for UK market entry.

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1,000+ Person Engineering Team

Nearly 20% of our 1,000-strong workforce is dedicated to R&D, ensuring continuous product innovation and rapid customisation for specific UK customer requirements.

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Dedicated UK After-Sales Support

Remote diagnostics, spare parts logistics and on-site commissioning services ensure maximum uptime for UK production facilities — critical for meeting automotive OEM supply commitments.

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Green Manufacturing Alignment

NMP recovery rates of ≥95% and energy-efficient drying systems directly support UK customers' Scope 1 & 2 carbon reduction targets and compliance with the UK Environment Act.

About Pengjin Technology

A national high-tech enterprise at the forefront of new energy intelligent manufacturing equipment.

13⁺

Invention Patents

50⁺

Utility Model Patents

1000⁺

Employees

10⁺

Years in Operation

Guangdong Pengjin Intelligent Equipment Co., Ltd. ("Pengjin Technology") is a national high-tech enterprise specialising in professional equipment solutions for the new energy recycling economy. Our primary offerings include NMP recycling equipment, NMP distillation equipment, coating machines, and more. Committed to innovation, Pengjin Technology holds 13 invention patents and over 50 utility model patents. Our team of nearly 1,000 employees, with around 20% dedicated to research and development, ensures continuous technological advancement.

Corporate Philosophy

Welcome to learn more about us

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Philosophy

Innovative tech services for customer success and employee fulfillment

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Vision

Leading new energy intelligent manufacturing

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Mission

Driving the development of new energy circular economy

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Values

Honesty, pragmatism, pioneering spirit, pursuit of excellence

Chairman of Pengjin Technology - Philosophy on New Energy Circular Economy

Leadership & Vision

Chairman's Philosophy

With the rapid development of the lithium battery industry, the efficient use of resources and the steady improvement of efficiency are the top priority of enterprise operation and development. Pengjin Technology adheres to the corporate mission of "driving the development of new energy recycling economy with technology" and provides more perfect NMP solutions for the majority of lithium battery manufacturers and NMP manufacturers.

On the road of circular economy, Pengjin team will take excellent steps, keep pace with time; work together for a win-win situation, and create a more efficient tomorrow.

Pengjin team will be committed to NMP recycling, NMP circular economy and other resource recycling economy, high-tech development economy, and take solid steps to promote the high-quality development of new energy and realise the green, circular and low-carbon development of industries.