Formation and Capacity Grading Turnkey Solutions for Prismatic Cell
Description
1. Mass production application of integrated water-cooling/electric-heating technology
2. Standard prismatic battery production line efficiency up to 60 PPM; compact prismatic battery production line efficiency up to 100 PPM
Solution Advantages
1. Efficiency Improvement
- Capacity Optimization: Single-line design capacity ≥500,000 cells/month (compatible with 20Ah-300Ah cells), with equipment utilization rate ≥95%.
- Cycle Time Reduction: Integrated formation & grading system design reduces transfer time by 30%+ compared to traditional split solutions.
- Energy Consumption Reduction: Precision temperature control (±0.5°C) with water cooling/heating systems lowers overall energy consumption by 10%.
2. Quality Assurance
- Yield Improvement:
- Post-secondary filling cell consistency ≥99.5% (closed-loop pressure control).
- Helium leak detection rate ≤0.1ppm (industry standard: 1ppm).
- Full Traceability: BIMP system ensures 100% coverage of key parameter records (e.g., OCV, capacity).
3. Intelligent & Flexible Production
- Automation Rate: Full-line automation ≥98% (including smart logistics and robotic handling).
- Flexible Compatibility:
- Cell size changeover time ≤15 minutes (modular design).
- Supports multiple chemistries (LFP/NCM/sodium-ion) on the same line.
- Digital Management: FGS enables real-time scheduling, achieving OEE ≥85% (industry average: ~75%).
4. Cost Optimization
- CAPEX Reduction: Integrated solution lowers capital expenditure by 10%~15% vs. split procurement.
- OPEX Savings: Predictive maintenance reduces downtime to ≤0.5%, cutting annual maintenance costs by 20%+.